When it comes to scenic builds, the difference is in the details—and the tools used to make them. At Coffee House Industries, we don’t outsource the critical steps. Our in-house fabrication shop is fully equipped to handle everything from precision CNC cutting and laser engraving to foam carving, large-format UV printing, and custom finishing. This vertical integration means faster turnaround times, tighter quality control, and the ability to say “yes” to complex, creative requests.
Here’s how our fabrication capabilities power every set we build:
CNC Cutting: Precision at Scale
CNC (Computer Numerical Control) routing allows us to turn digital designs into high-precision components. We use our CNC machines to cut wood, acrylic, foam, aluminum, and composite materials for structural elements, signage, props, and scenic details. Whether we’re producing curved wall panels, custom cut lettering, or slot-together structures, CNC ensures accuracy, repeatability, and efficiency.
What we cut:
- MDF, plywood, and hardwoods
- Acrylics and plastics
- Aluminum sheets and Dibond
- Foam board and expanded PVC
Laser Cutting & Engraving: Clean, Sharp, Custom
For more delicate or intricate detailing, we turn to our laser cutting systems. These machines allow us to cut or engrave fine lines, logos, patterns, and branding elements onto a wide variety of materials. Laser-cut signage and panels are ideal for adding dimensionality and polish to any scenic piece or activation.
Popular applications:
- Branded signage and cut lettering
- Engraved acrylic and wood panels
- Custom stencils and layered designs
Foam Carving: Dimensional Props & Sculpted Details
Need a giant product replica? A weathered architectural element? A sculptural centerpiece? Foam is one of the most versatile materials we work with, and our shop is equipped with hot wire cutters and carving tools to shape it into almost anything. Once carved, our team finishes the foam with coatings, paint, and textures to make it look like wood, stone, metal—or something entirely otherworldly.
Common uses:
- Oversized props and scenic features
- Dimensional logos and letters
- Faux stone or wood finishes
Large Format UV Printing: Bold Graphics on Any Surface
Our flatbed UV printer allows us to print high-resolution graphics directly onto wood, acrylic, foam core, metal, and other rigid substrates. This is perfect for creating vibrant scenic panels, branded walls, and backlit displays without the need for separate vinyl application.
Advantages of in-house printing:
- Faster turnaround on custom graphics
- Ability to print directly onto scenic materials
- Consistent color matching and quality control
Finishing & Assembly: Where the Magic Happens
After cutting, carving, and printing comes finishing. Our scenic artists apply paint, texture, lamination, or coatings to bring each piece to life. Whether it’s high-gloss, aged patina, or photorealistic surface treatments, every project receives hands-on care from our skilled team.
Why In-House Matters
By keeping all of these fabrication services under one roof, we save time, reduce costs, and maintain tighter creative control. It also allows us to respond quickly to changes, prototype rapidly, and build more complex environments without delays.
In-house means:
- Faster project turnaround
- More accurate execution of designs
- Seamless integration between teams
- Better results, every time
From digital design to finished build, Coffee House Industries is equipped to handle scenic fabrication at every level—with the right tools, the right team, and a relentless focus on quality.
Got something wild in mind? Let’s build it.